A premium mead brand needed a sustainable packaging solution for e-commerce direct shipping. The brand wanted to replace EPS foam with molded pulp while maintaining reliable protection for fragile glass bottles during courier handling and long-distance delivery.
ELECTRONICS PACKAGING
V7 Monitor Packaging: Replacing Foam with Molded Pulp Protection
A custom molded pulp insert designed for V7 computer monitors, replacing EPS foam with a recyclable paper-based structure while improving screen protection, corner cushioning, and logistics efficiency.
PREMIUM & FRAGILE GOODS
Integrated Clamshell Molded Pulp Wine Insert
A one-piece clamshell molded pulp wine insert engineered for fragile glass bottle shipping, combining 360° protection, built-in locking tabs, and strong e-commerce drop-test performance.
PREMIUM & FRAGILE GOODS
Biodegradable Molded Pulp Cat Litter Box
A biodegradable molded pulp litter box designed for daily hygiene, travel, boarding, and temporary pet care, offering leak resistance, easy disposal, and reduced cleaning work.
ELECTRONIC PACKAGING
Black Wet-Press Molded Pulp Laptop Insert
A high-precision black wet-press molded pulp insert created for premium laptops, offering zero-plastic protection, smooth surface contact, dust-free performance, and a refined unboxing experience.
PREMIUM & FRAGILE GOODS
Integrated Clamshell Molded Pulp Wine Insert
Project Background
The Challenge
Traditional split pulp trays require separate top and bottom parts, which increases assembly time and creates a risk of tray misalignment during transportation. For glass bottle shipping, even small movement can lead to impact damage or breakage. The client needed a single-piece, fully enclosed, plastic-free structure that could pass strict e-commerce drop testing.
Our Solution
We developed an integrated clamshell molded pulp insert based on the bottle’s exact profile. The top and bottom sections are connected in one piece, allowing workers to fold and close the insert around the bottle in one step. Built-in locking tabs secure the structure without tape or straps, while reinforced ribs and suspended cushioning zones protect the bottle shoulder and base from impact.
Key Results
65%
Reduced Material Usage
40%
Reduced Packaging Volume
30%
Lower Shipping Costs
95%
Improved Product Protection
PREMIUM & FRAGILE GOODS
Biodegradable Molded Pulp Cat Litter Box
Project Background
With the rapid growth of the pet care market, consumers are looking for more hygienic, convenient, and eco-friendly alternatives to traditional plastic cat litter boxes.
The Challenge
Plastic litter boxes can develop scratches, retain odors, and become difficult to clean after long-term use. The client wanted a natural, disposable solution suitable for daily hygiene, travel, boarding, and temporary pet care scenarios.
Our Solution
We developed a biodegradable molded pulp cat litter box made from natural plant fibers. The structure features a distinctive cat-ear design for stronger visual identity, while its optimized size allows it to be used either as a standalone litter box or as a disposable liner inside existing plastic trays. A safe moisture-resistant treatment was added to improve leak resistance and structural stability.
Key Results
100%
Recyclable
38%
Client Revenue Growth
14 Days
Normal Use
<1.5%
Damage Rate
ELECTRONIC PACKAGING
Black Wet-Press Molded Pulp Laptop Insert
Project Background
A global computer brand needed a zero-plastic packaging solution for its premium flagship laptop line. The project aimed to replace plastic trays and protective bags while maintaining a refined unboxing experience suitable for high-value consumer electronics.
The Challenge
Premium laptops require strict protection against shock, vibration, scratches, and dust. Ordinary molded pulp trays can have a rougher surface, which may not be suitable for direct contact with anodized aluminum laptop bodies. The client needed a smooth, dust-free, high-precision tray that could protect the device without any plastic film or foam.
Our Solution
We developed a custom black wet-press molded pulp insert using selected plant fibers and eco-friendly black dye. Through high-precision wet pressing and double-sided hot pressing, the tray achieved a smooth contact surface, clean geometry, and accurate product positioning. The structure allowed the laptop to sit directly inside the pulp insert without a plastic bag, supporting a full zero-plastic packaging system.
Key Results
100%
No Plastic
100%
Drop Test
30%
Smoother Surface Finish
29%
Higher Premium Visual Impact
ELECTRONIC PACKAGING
Black Wet-Press Molded Pulp Gaming Headset Insert
A premium black wet-press molded pulp system using matching top and bottom trays to lock a flagship gaming headset in place without foam, blister, or plastic fixing parts.
PREMIUM & FRAGILE GOODS
White Wet-Press Molded Pulp Insert for Stainless Steel Lemon Squeezer
A premium white wet-press molded pulp insert designed to protect polished stainless steel kitchenware, reduce plastic use, improve shelf presentation, and deliver a cleaner retail unboxing experience.
INDUSTRIAL PACKAGING
Heavy-Duty Molded Pulp Insert for Home Towel Warmer
A heavy-duty molded pulp cushioning solution developed to replace EPS foam for a large towel warmer, supporting both e-commerce direct shipping and palletized retail transportation.
Black Wet-Press Molded Pulp Gaming Headset Insert
Project Background
A premium gaming accessories brand wanted to replace traditional plastic blister inserts with a zero-plastic packaging system for its flagship gaming headset. The goal was to create a more sustainable package without losing the high-end, technology-driven unboxing experience expected by gaming consumers.
The Challenge
Over-ear gaming headsets have complex geometry, uneven weight distribution, and multiple vulnerable areas such as earcups, headband, and microphone components. A single bottom tray could not fully lock the product in place, leading to movement, surface friction, and potential damage during cross-border e-commerce transportation.
Our Solution
We created a black wet-press molded pulp system using matching top and bottom trays. The bottom tray holds the headset in position, while the top tray is fixed to the inner lid of the box. When closed, both trays form a 3D clamping structure that secures the product without foam, plastic bags, or additional fixing materials. The smooth matte-black wet-press surface also improves scratch resistance and premium presentation.
Key Results
60%
Reduced Material Usage
45%
Reduced Packaging Volume
30%
Lower Shipping Costs
White Wet-Press Molded Pulp Insert for Stainless Steel Lemon Squeezer
Project Background
A kitchenware brand wanted to upgrade the packaging for its stainless steel lemon squeezer from a basic paperboard insert to a more premium, plastic-free molded pulp solution. The product is small but heavy, with a polished metal surface that requires both stable positioning and scratch protection during retail and e-commerce shipping.
The Challenge
The lemon squeezer has an irregular curved profile and a high-density metal body. Ordinary flat paper inserts could not hold the product securely, while plastic blister packaging conflicted with the brand’s sustainability direction. The client needed an inner tray that could improve presentation, prevent metal-to-carton friction, and remain clean enough for a premium kitchenware product.
Our Solution
We developed a custom white wet-press molded pulp insert based on the product’s exact shape. The tray was designed with a snug-fit cavity, raised edge support, and a smooth wet-press surface to reduce movement and surface abrasion. The clean white finish also helped create a more refined retail display while keeping the packaging fully paper-based and recyclable.
Key Results
45%
Better In-Box Stability
30%
Improved Premium Shelf Presentation
25%
Faster Packing Efficiency
Heavy-Duty Molded Pulp Insert for Home Towel Warmer
Project Background
A home appliance brand needed to replace EPS foam packaging for its towel warmer to meet growing sustainability requirements from e-commerce platforms and offline retail channels. The product had to be suitable for Amazon-style direct shipping as well as palletized transportation for large retail chains.
The Challenge
The towel warmer is a large-volume household appliance with a round body and sensitive top control panel. The packaging had to absorb drop impact, prevent compression damage, and maintain product stability during both courier delivery and bulk warehouse handling. At the same time, the client wanted to eliminate foam without increasing packaging complexity.
Our Solution
We designed a set of heavy-duty molded pulp inserts with deep positioning cavities for the round base and top section. Reinforced ribs were added around high-stress areas to improve compression strength and impact absorption. The final structure converted the package into a fully paper-based system using only an outer carton and molded pulp inner supports.
Key Results
50%
Reduction In Empty Tray Storage Volume
40%
Lower Packaging Material Disposal Complexity
35%
Improved Compression Resistance